Product Description
Drive Pipe Spline Shaft Disc Flange Gear Rubber Jaw Motor Spacer Beam Rigid Fluid Chain Nm Mh HRC Pin Fenaflex Spacer Elastomeric flexible gear Coupling
Application of Shaft Chain Coupling
A shaft chain coupling is a type of coupling that is used to connect 2 shafts that are not perfectly aligned. The coupling consists of a chain that is connected to 2 sprockets, 1 on each shaft. The chain allows the shafts to move slightly relative to each other, which helps to compensate for misalignment.
Shaft chain couplings are used in a wide variety of applications, including:
- Conveyors: Shaft chain couplings are used in conveyors to transmit power from the motor to the conveyor belt.
- Pumps: Shaft chain couplings are used in pumps to transmit power from the motor to the pump shaft.
- Fans: Shaft chain couplings are used in fans to transmit power from the motor to the fan shaft.
- Generators: Shaft chain couplings are used in generators to transmit power from the turbine to the generator rotor.
- Wind turbines: Shaft chain couplings are used in wind turbines to transmit power from the turbine to the generator rotor.
Shaft chain couplings are a versatile and reliable type of coupling that can be used in a wide variety of applications. They offer a number of advantages over other types of couplings, including:
- Can compensate for misalignment: Shaft chain couplings can compensate for misalignment up to 2 degrees. This makes them ideal for applications where the shafts are not perfectly aligned, such as when the equipment is installed in a new location or when the equipment is subject to vibration.
- Easy to install: Shaft chain couplings are easy to install and maintain. They can be installed without special tools or training.
- Available in a variety of sizes and styles: Shaft chain couplings are available in a variety of sizes and styles to meet the needs of different applications. This makes it easy to find a coupling that is the right size and style for your application.
- Highly efficient: Shaft chain couplings are highly efficient, meaning that they transmit a large percentage of the power from the driving shaft to the driven shaft. This can save money on energy costs.
- Durable: Shaft chain couplings are durable and can withstand a wide range of operating conditions.
Here are some of the disadvantages of using shaft chain couplings:
- Cost: Shaft chain couplings can be more expensive than other types of couplings.
- Maintenance: Shaft chain couplings require periodic maintenance, such as checking the coupling for wear and tear and lubricating the chain as needed.
Overall, shaft chain couplings are a versatile and reliable type of coupling that can be used in a wide variety of applications. They offer a number of advantages over other types of couplings, but they also have some disadvantages. The best type of coupling for a particular application will depend on the specific requirements of that application.
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 8-24 |
| Torque: | >80N.M |
| Bore Diameter: | 19mm |
| Speed: | 4000r/M |
| Structure: | Flexible |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How do flexible couplings compare to other types of couplings in terms of performance?
Flexible couplings offer distinct advantages and disadvantages compared to other types of couplings, making them suitable for specific applications. Here is a comparison of flexible couplings with other commonly used coupling types in terms of performance:
- Rigid Couplings:
Rigid couplings are simple in design and provide a solid connection between two shafts, allowing for precise torque transmission. They do not offer any flexibility and are unable to compensate for misalignment. As a result, rigid couplings require accurate shaft alignment during installation, and any misalignment can lead to premature wear and increased stress on connected equipment. Rigid couplings are best suited for applications where shaft alignment is precise, and misalignment is minimal, such as in well-aligned systems with short shaft spans.
- Flexible Couplings:
Flexible couplings, as discussed previously, excel at compensating for misalignment between shafts. They offer angular, parallel, and axial misalignment compensation, reducing stress on connected components and ensuring smooth power transmission. Flexible couplings are versatile and can handle various applications, from light-duty to heavy-duty, where misalignment, vibration damping, or shock absorption is a concern. They provide a cost-effective solution for many industrial, automotive, and machinery applications.
- Oldham Couplings:
Oldham couplings are effective at compensating for angular misalignment while maintaining constant velocity transmission. They offer low backlash and electrical isolation between shafts, making them suitable for precision motion control and applications where electrical interference must be minimized. However, Oldham couplings have limited capacity to handle parallel or axial misalignment, and they may not be suitable for applications with high torque requirements.
- Gear Couplings:
Gear couplings are robust and can handle high torque levels, making them suitable for heavy-duty applications such as mining and steel mills. They offer good misalignment compensation and have a compact design. However, gear couplings are relatively more expensive and complex than some other coupling types, and they may generate more noise during operation.
- Disc Couplings:
Disc couplings provide excellent misalignment compensation, including angular, parallel, and axial misalignment. They have high torsional stiffness, making them ideal for applications where accurate torque transmission is critical. Disc couplings offer low inertia and are suitable for high-speed applications. However, they may be more sensitive to shaft misalignment during installation, requiring precise alignment for optimal performance.
- Conclusion:
The choice of coupling type depends on the specific requirements of the application. Flexible couplings excel in compensating for misalignment and vibration damping, making them versatile and cost-effective solutions for many applications. However, in situations where high torque, precision, or specific electrical isolation is necessary, other coupling types such as gear couplings, disc couplings, or Oldham couplings may be more suitable. Proper selection, installation, and maintenance of the coupling are essential to ensure optimal performance and reliability in any mechanical system.
What are the factors to consider when choosing a flexible coupling for a specific system?
Choosing the right flexible coupling for a specific system requires careful consideration of several factors. The following are the key factors that should be taken into account:
- 1. Misalignment Requirements: Assess the type and magnitude of misalignment expected in the system. Different couplings are designed to handle specific types of misalignment, such as angular, parallel, or axial misalignment. Choose a coupling that can accommodate the expected misalignment to prevent premature wear and failure.
- 2. Torque Capacity: Determine the required torque capacity of the coupling to ensure it can transmit the necessary power between the shafts. Consider both the continuous and peak torque loads that the system may experience.
- 3. Operating Speed: Take into account the rotational speed of the system. High-speed applications may require couplings that can handle the additional centrifugal forces and balance requirements.
- 4. Temperature Range: Consider the operating temperature range of the system. Select a coupling material that can withstand the temperatures encountered without losing its mechanical properties.
- 5. Environment and Conditions: Evaluate the environmental conditions where the coupling will be used, such as exposure to moisture, chemicals, dust, or corrosive substances. Choose a coupling material that is compatible with the operating environment.
- 6. Space Constraints: Assess the available space for the coupling installation. Some couplings have compact designs suitable for applications with limited space.
- 7. Installation and Maintenance: Consider the ease of installation and maintenance. Some couplings may require special tools or disassembly for maintenance, while others offer quick and simple installation.
- 8. Torsional Stiffness: Evaluate the torsional stiffness of the coupling. A balance between flexibility and stiffness is essential to prevent excessive torsional vibrations while accommodating misalignment.
- 9. Shock and Vibration Damping: For applications with high shock loads or vibration, select a coupling with excellent damping characteristics to protect the system from excessive forces.
- 10. Cost and Budget: Compare the cost of the coupling with the overall budget for the system. Consider the long-term cost implications, including maintenance and replacement expenses.
Ultimately, the choice of a flexible coupling should align with the specific requirements and operating conditions of the system. Consulting with coupling manufacturers or engineering experts can provide valuable insights to ensure the optimal selection of a coupling that enhances system performance, reliability, and efficiency.
What are the advantages of using flexible couplings in mechanical systems?
Flexible couplings offer several advantages in mechanical systems, making them essential components in various applications. Here are the key advantages of using flexible couplings:
- Misalignment Compensation: One of the primary advantages of flexible couplings is their ability to compensate for shaft misalignment. In mechanical systems, misalignment can occur due to various factors such as installation errors, thermal expansion, or shaft deflection. Flexible couplings can accommodate angular, parallel, and axial misalignment, ensuring smooth power transmission and reducing stress on the connected equipment and shafts.
- Vibration Damping: Flexible couplings act as damping elements, absorbing and dissipating vibrations and shocks generated during operation. This feature helps to reduce noise, protect the equipment from excessive wear, and enhance overall system reliability and performance.
- Torsional Flexibility: Flexible couplings provide torsional flexibility, allowing them to handle slight angular and axial deflections. This capability protects the equipment from sudden torque fluctuations, shock loads, and torque spikes, ensuring smoother operation and preventing damage to the machinery.
- Overload Protection: In case of sudden overloads or torque spikes, flexible couplings can absorb and distribute the excess torque, protecting the connected equipment and drivetrain from damage. This overload protection feature prevents unexpected failures and reduces downtime in critical applications.
- Reduce Wear and Maintenance: By compensating for misalignment and damping vibrations, flexible couplings help reduce wear on the connected equipment, bearings, and seals. This results in extended component life and reduced maintenance requirements, leading to cost savings and improved system reliability.
- Compensation for Thermal Expansion: In systems exposed to temperature variations, flexible couplings can compensate for thermal expansion and contraction, maintaining proper alignment and preventing binding or excessive stress on the equipment during temperature changes.
- Electric Isolation: Some types of flexible couplings, such as disc couplings, offer electrical isolation between shafts. This feature is beneficial in applications where galvanic corrosion or electrical interference between connected components needs to be minimized.
- Space and Weight Savings: Flexible couplings often have compact designs and low inertia, which is advantageous in applications with space constraints and where minimizing weight is crucial for performance and efficiency.
- Cost-Effectiveness: Flexible couplings are generally cost-effective solutions for power transmission and motion control, especially when compared to more complex and expensive coupling types. Their relatively simple design and ease of installation contribute to cost savings.
In summary, flexible couplings play a vital role in mechanical systems by providing misalignment compensation, vibration damping, overload protection, and torsional flexibility. These advantages lead to improved system performance, reduced wear and maintenance, and enhanced equipment reliability, making flexible couplings a preferred choice in various industrial, automotive, marine, and aerospace applications.
editor by CX 2023-12-14
Best Custom Adjusting Gear Micro Jack, Mini Drawings of Screwjacks, Miniature Screw Jack Manufacturer with ce certificate top quality low price
Product Description
We are the best adjusting gear micro jack, mini drawings of screwjacks, miniature screw jack manufacturer and supplier in China. Visit https://screw-jacks.en.made-in-china.com to learn more about adjusting gear micro jack, mini drawings of screwjacks, miniature screw jack.
Features
1. Upright or inverted installation with maximum static load capacity 2.5 kN (250 kg)
2. Self-locking machine screw with no need brake or lock mechanisms to hold position.
3. CZPT screw diameter 14mm, pitch 4mm (single start acme thread).
4. Available in 5:1 and 20:1 ratios.
5. CZPT ize travel length, max. 1500mm with tension load.
6. Translating screw (travelling screw jack), keyed screw for anti-rotation (keyed screw jack), and rotating screw (travelling nut screw jack) as the standard configurations.
7. Mini manual screw jack with 125mm diameter handwheel. Option mini electric screw jack with small motor, but can not directly coupled with motor flange, ONLY connection by coupling for foot mounted.
8. Individually mini screw jack use, or mini screw jack lift system, linked by couplings, connecting shafts, mini bevel gearboxes with 1:1 ratio.
Structures and CZPT
1. CZPT ing screw material – C45 steel
2. Worm (input shaft) material – C45 steel
3. Worm gear material – bronze
4. Housing (gearbox) material – ductile iron, or aluminum
5. Traveling nut – bronze
Specifications
The mini screw jack specifications include maximum load capacity, worm screw diameter and pitch, CZPT ratio, allowable maximum input CZPT , torque and speed and overall efficiency etc.
1. Conditions: 20% running time/60 minutes or 30% running time/10 minutes, 20 °C ambient temperature. CZPT imum allowable input CZPT 0.18kw, when your selection is exceed the maximum input CZPT , the operational restrictions due to thermal limits. you will need to choose the bigger size screw jacks in order to allow effective heat dissipation.
2. H=high ratio 5:1 (0.8mm stroke for one input turn), L=slow ratio 20:1 (0.2mm stroke for one input turn).
3. Nm=input torque required, kW=input CZPT required.
4. Selection of mini screw jack using above figures should only be carried out in consultation with CZPT engineers.
Assembly Drawings
Find out mini screw jack CZPT view, side view and top view assembly drawings. About 2D CZPT cad dwg, dxf assembly drawings, and 3D stp, step, model, igs, prt or catpart assembly drawings, please contact us directly.
Shipment and Packing Pictures
Shipping:
1. CZPT freight: seaport to seaport, price terms CIF, FOB, EXW, CFR etc.
2. Air freight: airport to airport, price terms EXW, CRF etc.
3. Air courier: DHL, FEDEX, UPS, TNT door to door shipment, price terms DDU, CPT etc.
Packing:
100% standard exporting plywood cases.
Note: International Exporting Standard CZPT Material with Free Fumigation.
JACTON Advantages
1. CZPT standard materials for All CZPT TON brand products. We insist on choosing brand suppliers to supply the high quality raw materials to control the producing process. Optimization constantly the production processes, inspecting in each link and managing production site.
2. 100% quality assured with double quality inspections. The quality inspection by quality inspectors from processing to finished products as the first time. Before packing, the corresponding sales engineers must inspect the orders following the paper drawings, order quantities and special markings in the invoice or sales contracts as the CZPT time. After that, fill in the inspection report with signature and company stamp.
3. 100% safety transportation. Packing with strong standard export plywood cases materials (free fumigation), inner packing with epe foams to prevent products swaying and outer packing with iron sheets and CZPT eners to CZPT en the packages.
4. Internationl sales engineers have professional knowledge and skills on CZPT standard products and service. They have enough ability to solve the basic technical problem immediately whatever by phone, online chat, face to face communications.
5. All the standard products with 2D CAD Drawings (PDF, DWG and DXF formats), and 3D CAD Models (STEP, STP, MODEL, IGS, PRT and CATParT formats).
6. CZPT design CZPT , CZPT service CZPT , Free CZPT advice, Free quotes CZPT and CZPT er label CZPT .
7. Inspection equipments include motor with inverter drive system, height adjustmemt motorized lifting system, coordinate measuring machines, outside micrometers, inside micrometers, depth calipers, vernier calipers, digital calipers, hardness testers, digital noise meters, industrial infrared thermometers, digital speed measuring instruments, digital multimeters, and high precision clamp digital ammeter etc.
8. Processing with modern CZPT d machines such as CNC gear hobbing machines, CNC flank grinding machines, CNC cylindrical grinding machines, multi-axis CNC milling machines, CNC lathes and others equipments.
Finished Projects
1. Theatrical solutions stage and orchestra platform lifts projects. CZPT ers are from France, Australia, Netherlands, CZPT CZPT dom, Spain and Canada.
2. CZPT electric CZPT station projects and water conservancy projects. CZPT ers are from Vietnam, Australia, Malaysia, Russian Federation, Nepal, Pakistan, Belgium, CZPT States and CZPT CZPT dom.
3. Aircraft maintenance platforms and docking systems projects. CZPT ers are from Pakistan, Singapore and CZPT Arab Emirates.
4. Solar panel tracking system projects. CZPT ers are from Spain, India and Canada.
5. Bolted steel storage tanks and silos lifting solutions. CZPT ers are from South Africa, CZPT States, Mexico, Russian Federation, Brazil and Vietnam.
6. Dish antenna elevation and azimuth positioning projects. CZPT ers are from Singapore, Malaysia and CZPT States.
7. Railway wagon projects. CZPT ers are from South Africa.
8. Beverage can production lines. CZPT ers are from Netherlands, CZPT States, Thailand and Indonesia.
9. Steel factories production lines. CZPT ers are from Iran, CZPT States and Turkey.
10. Continuous PU sandwich panel production lines. CZPT ers are from Thailand and CZPT CZPT dom.
JACTON CZPT ers Areas(Countries)
1. American Countries: United States, Mexico, Canada, Chile, Xihu (West CZPT ) Dis.via, Brazil, Colombia, Dominican Republic, Honduras, Costa Rica, Panama, Puerto Rico, Jamaica, Trinidad and Tobago, Aruba, Argentina, Peru, Venezuela.
2. European Countries: Russia, Germany, Turkey, France, CZPT CZPT dom, CZPT , Spain, Ukraine, Poland, CZPT ia, Netherlands, Belgium, Greece, Czech Republic, Portugal, Sweden, Hungary, Belarus, Austria, Switzerland, Bulgaria, Denmark, Finland, Slovakia, Norway, Ireland, Croatia, Georgia, Armenia, CZPT uania, Slovenia, Estonia, Cyprus, Luxembourg, CZPT land.
3. Asian Countries: Malaysia, Indonesia, Singapore, Pakistan, Philippines, Vietnam, CZPT Arab Emirates, Thailand, Saudi Arabia, Iran, Turkey, India, Nepal, Yemen, ZheJiang , Sri Lanka, Israel, Jordan, Kuwait, Qatar.
4. Oceanian Countries: Australia, New Zealand, Fiji.
5. African Countries: South Africa, Egypt, Ethiopia, Nigeria, Kenya, Tanzania.
JACTON Products List
1. Manual CZPT Jacks, CZPT ctric CZPT Jacks.
2. Screw Jacks Series: JT series acme screw jacks, JTC series cubic screw jacks, JTW series machine screw jacks, JTM series worm screw jacks, JTB series ball screw jacks, JTD series cubic ball screw jacks, JSS series stainless steel screw jacks, JTS series bevel gear screw jacks, CZPT -standard series screw jacks.
3. Bevel Gearboxes Series: JT series bevel gearboxes, JTP series cubic bevel gearboxes, JTA series aluminum bevel gearboxes, JTH series hollow shaft bevel gearboxes, BSS series stainless steel bevel gearboxes.
4. Lifting Systems and Systems Accessories: two-jacks systems, three-jacks systems, four-jacks systems, six-jacks systems, eight-jacks systems. Accessories cover couplings, CZPT joints, cardan shafts, connecting shafts, electric motors, geared motors and reducers, hand wheel with crank handles, pillow block bearings, flange block bearings, rod end bearings, stop nuts, limit switches, safety nut, travel nuts, linear shafts and bearings, linear guides and bearings, telescopic spring covers, bellows boot, protective tube, trunnion adapter plates, trunnion mounting brackets, motor flanges, rotary encoders, potentiometers, frequency inverters and position indicators etc.
5. Electric CZPT Actuators Series: Parallel heavy duty linear actuators, In-line heavy duty linear actuators.
6. Geared CZPT s and CZPT Reducers Series: helical gearmotors R series, CZPT cal bevel gearmotors K series, parallel shaft CZPT cal gearmotors F series, CZPT cal CZPT motors S series, small AC gear motor series and CZPT motor reducer series.
Contact Information
JACTON Industry Co.,Ltd (VAT No.: 9144190007026567X3, registered Capital 500000CNY) is a leading manufacturer and supplier of Screw Jacks (Mechanical Actuators), Bevel Gearboxes, CZPT ing Systems, CZPT ctric CZPT Actuators, Gearmotors and CZPT Reducers, and CZPT s CZPT Motion and CZPT Transmission Products in CZPT . We are Alibaba, Made-In-China and SGS (Serial NO.: QIP-ASI192186) audited manufacturer and supplier. We also have a strict quality system, with senior engineers, experienced skilled workers and practiced sales teams, we consistently provide the high quality equipments to meet the CZPT ers electro-mechanical actuation, lifting and positioning needs. CZPT TON Industry guarantees quality, reliability, performance and value for today’s demanding industrial applications.
Website (English): screw-jacks.en.made-in-china.com
Website (English): screw-jacks.en.made-in-china.com
Website (Chinese): screw-jacks.en.made-in-china.com
