제품 설명
Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
제품 설명
The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload
We can provide the following couplings.
| Rigid coupling | Flange coupling | Oldham coupling |
| Sleeve or muff coupling | Gear coupling | Bellow coupling |
| Split muff coupling | Flexible coupling | Fluid coupling |
| Clamp or split-muff or compression coupling | Universal coupling | Variable speed coupling |
| Bushed pin-type coupling | Diaphragm coupling | Constant speed coupling |
회사 소개
We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!
How to use the coupling safely
The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.
인증
포장 및 배송
| 표준 또는 비표준: | Nonstandard |
|---|---|
| 샤프트 구멍: | 19-32 |
| 토크: | <10N.M |
| 내경: | 19mm |
| 속도: | 8000r/M |
| 구조: | 엄격한 |
| 샘플: |
US$ 999/Piece
1개 (최소 주문 수량) | |
|---|
플렉시블 커플링은 연결된 장비를 충격 하중과 진동으로부터 어떻게 보호합니까?
플렉시블 커플링은 감쇠 및 진동 차단 기능을 제공하여 연결된 장비를 충격 하중과 진동으로부터 보호하는 데 중요한 역할을 합니다. 기계 또는 기계 시스템이 갑작스러운 충격 하중이나 진동을 받을 때, 플렉시블 커플링은 완충 장치 역할을 하여 충격을 흡수하고 분산시켜 전달되는 힘을 줄이고 장비를 보호합니다. 플렉시블 커플링이 이러한 기능을 수행하는 원리는 다음과 같습니다.
- 진동 감쇠: 플렉시블 커플링은 종종 감쇠 특성을 나타내는 재질로 만들어집니다. 진동이 축을 통해 전달될 때, 플렉시블 커플링의 재질은 진동 에너지의 일부를 흡수하여 열로 변환할 수 있습니다. 이러한 에너지 소산은 진동의 진폭을 줄이고 연결된 장비로 진동이 전파되는 것을 방지하는 데 도움이 됩니다.
- 진동 차단: 플렉시블 커플링은 진동 감쇠 기능 외에도 진동 차단 기능을 제공합니다. 두 축을 분리하도록 설계되어 있어 한 축에서 발생하는 진동이 다른 축으로 직접 전달되지 않습니다. 이러한 차단 효과는 진동이 시스템 전체로 전파되는 것을 방지하고 민감한 장비나 주변 부품에 미치는 영향을 최소화합니다.
- 충격 흡수: 연결된 기계가 시동이나 급격한 부하 변화와 같은 갑작스러운 충격 하중을 받을 때, 플렉시블 커플링은 충격 흡수 장치 역할을 할 수 있습니다. 커플링의 설계는 충격 시 약간 변형되도록 되어 있어 충격 에너지를 흡수하고 분산시킵니다. 이를 통해 충격이 연결된 장비에 직접 전달되는 것을 방지하여 손상이나 조기 마모의 위험을 줄입니다.
- 정렬 불량 보정: 플렉시블 커플링은 축 사이의 정렬 불량을 보정할 수 있습니다. 정렬 불량은 시스템에 추가적인 응력과 진동을 유발할 수 있습니다. 플렉시블 커플링은 각도, 평행 및 축 방향의 정렬 불량을 어느 정도 허용함으로써 연결된 장비와 지지 구조물에 전달되는 힘을 줄여줍니다.
- 공명 효과 감소: 공진은 시스템의 고유 진동수가 외부 진동수와 일치할 때 발생하는 현상으로, 진동이 증폭됩니다. 유연한 커플링은 시스템의 고유 진동수를 변경하고 공진 반응을 감쇠시키는 유연성을 제공함으로써 공진 효과를 방지하는 데 도움이 될 수 있습니다.
구동계 또는 동력 전달 시스템에 플렉시블 커플링을 통합함으로써 장비 제조업체와 운영자는 연결된 기계의 신뢰성과 수명을 크게 향상시킬 수 있습니다. 커플링은 진동을 감쇠하고 충격을 차단하며 정렬 불량을 보정하는 기능을 통해 더욱 원활하고 안정적인 작동을 가능하게 하여 유지 보수 요구 사항을 줄이고 시스템 성능을 전반적으로 향상시킵니다.
요약하자면, 플렉시블 커플링은 연결된 장비를 충격 하중과 진동으로부터 보호하는 보호 요소 역할을 합니다. 진동 감쇠, 충격 차단, 그리고 정렬 불량 보정 기능은 다양한 기계 시스템의 더욱 원활하고 안정적인 작동에 기여합니다.
Can flexible couplings be used in applications with varying operating temperatures?
Yes, flexible couplings can be used in applications with varying operating temperatures. The suitability of a flexible coupling for a specific temperature range depends on its design and the materials used in its construction. Different types of flexible couplings are available to handle a wide range of temperature conditions, making them versatile for use in various industries and environments.
High-Temperature Applications:
For applications with high operating temperatures, such as those found in certain industrial processes, exhaust systems, or high-temperature machinery, flexible couplings made from materials with excellent heat resistance are used. These materials may include stainless steel alloys, heat-treated steels, or specialized high-temperature elastomers. High-temperature flexible couplings are designed to maintain their mechanical properties, including flexibility and torque transmission capabilities, even at elevated temperatures.
Low-Temperature Applications:
Conversely, for applications in extremely cold environments or cryogenic processes, flexible couplings constructed from materials with low-temperature resistance are employed. These couplings are designed to remain flexible and functional at very low temperatures without becoming brittle or losing their ability to handle misalignment. Some low-temperature couplings may use special polymers or elastomers with excellent cold-temperature performance.
Temperature Range Considerations:
When selecting a flexible coupling for applications with varying operating temperatures, it is essential to consider the specific temperature range in which the coupling will operate. Some flexible couplings have a wider temperature range, allowing them to function effectively in both high and low-temperature environments. However, in extreme temperature conditions, specialized couplings may be necessary to ensure reliable performance and prevent premature failure.
Manufacturer Guidelines:
Manufacturers of flexible couplings provide guidelines and specifications regarding the temperature range of their products. It is crucial to consult the manufacturer’s documentation to ensure that the chosen coupling is suitable for the intended operating temperature of the application. Using a coupling beyond its recommended temperature range can lead to performance issues, reduced efficiency, or even failure.
응용 분야:
Flexible couplings with varying temperature resistance find use in numerous industries, including aerospace, automotive, manufacturing, power generation, and more. Whether in high-temperature exhaust systems, low-temperature cryogenic processes, or regular industrial applications with temperature fluctuations, flexible couplings play a vital role in providing reliable power transmission and misalignment compensation.
In summary, flexible couplings can be effectively used in applications with varying operating temperatures, provided that the coupling’s design and material properties align with the specific temperature requirements of the application.
What materials are commonly used in manufacturing flexible couplings?
Flexible couplings are manufactured using a variety of materials, each offering different properties and characteristics suited for specific applications. The choice of material depends on factors such as the application’s requirements, environmental conditions, torque capacity, and desired flexibility. Here are some of the commonly used materials in manufacturing flexible couplings:
- Steel: Steel is a widely used material in flexible couplings due to its strength, durability, and excellent torque transmission capabilities. Steel couplings are suitable for heavy-duty industrial applications with high torque requirements and harsh operating conditions.
- Stainless Steel: Stainless steel is often used to manufacture flexible couplings in environments with high corrosion potential. Stainless steel couplings offer excellent resistance to rust and other corrosive elements, making them ideal for marine, food processing, and chemical industry applications.
- Aluminum: Aluminum couplings are lightweight, have low inertia, and provide excellent balance. They are commonly used in applications where reducing weight is critical, such as aerospace and robotics.
- Brass: Brass couplings are known for their electrical conductivity and are used in applications where electrical grounding or electrical isolation is required, such as in certain industrial machinery or electronics equipment.
- Cast Iron: Cast iron couplings offer good strength and durability and are often used in industrial applications where resistance to shock loads and vibrations is necessary.
- Plastic/Polymer: Some flexible couplings use high-performance polymers or plastics, such as polyurethane or nylon. These materials provide good flexibility, low friction, and resistance to chemicals. Plastic couplings are suitable for applications where corrosion resistance and lightweight are essential.
- Elastomers: Elastomers are used as the flexible elements in many flexible couplings. Materials like natural rubber, neoprene, or urethane are commonly used as elastomer spider elements, providing flexibility and vibration damping properties.
The selection of the coupling material depends on the specific needs of the application. For instance, high-performance and heavy-duty applications may require steel or stainless steel couplings for their robustness, while applications where weight reduction is crucial may benefit from aluminum or polymer couplings. Additionally, the choice of material is influenced by factors such as temperature range, chemical exposure, and electrical requirements in the application’s operating environment.
Manufacturers typically provide material specifications for their couplings, helping users make informed decisions based on the specific demands of their applications.
editor by CX 2023-08-22
