Penerangan Produk
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Tempat asal: | Jangsu,China |
| Jenis: | Sintering metalurgi serbuk |
| Jenis alat ganti: | Bahagian metalurgi serbuk |
| Laporan Ujian Jentera: | Disediakan |
| Bahan: | Iron,stainless,steel,copper |
| Titik jualan utama: | Jaminan kualiti |
| Jenis acuan: | Keluli tungsten |
| Piawaian bahan: | MPIF 35,DIN 3571,JIS Z 2550 |
| Permohonan: | Small home appliances,Lockset,Electric tool, automobile, |
| Nama Jenama: | PERKHIDMATAN OEM |
| Penyaduran: | Disesuaikan |
| Perkhidmatan selepas jualan: | Sokongan dalam talian |
| Pemprosesan: | Powder Metallurgr,CNC Machining |
| Serbuk Metallurgr: | High frequency quenching, oil immersion |
| Kawalan Kualiti: | Pemeriksaan 100% |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. Ketepatan tinggi
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
Soalan Lazim
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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| Perkhidmatan selepas jualan: | Online |
|---|---|
| Waranti: | 1 Year |
| Keadaan: | Baru |
| Pensijilan: | ISO9001, IATF16949 |
| Piawai: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
| Disesuaikan: | Disesuaikan |
| Penyesuaian: |
Tersedia
| Permintaan Tersuai |
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How does a flexible coupling handle angular, parallel, and axial misalignment?
A flexible coupling is designed to accommodate various types of misalignment between two rotating shafts: angular misalignment, parallel misalignment, and axial misalignment. The flexibility of the coupling allows it to maintain a connection between the shafts while compensating for these misalignment types. Here’s how a flexible coupling handles each type of misalignment:
- Angular Misalignment: Angular misalignment occurs when the axes of the two shafts are not collinear and form an angle with each other. Flexible couplings can handle angular misalignment by incorporating an element that can flex and bend. One common design is the “spider” or “jaw” element, which consists of elastomeric materials. As the shafts are misaligned, the elastomeric element can deform slightly, allowing the coupling to accommodate the angular offset between the shafts while still transmitting torque.
- Parallel Misalignment: Parallel misalignment, also known as offset misalignment, occurs when the axes of the two shafts are parallel but not perfectly aligned with each other. Flexible couplings can handle parallel misalignment through the same elastomeric element. The flexible nature of the element enables it to shift and adjust to the offset between the shafts, ensuring continuous power transmission while minimizing additional stresses on the machinery.
- Axial Misalignment: Axial misalignment, also called end-play misalignment, occurs when the two shafts move closer together or farther apart along their common axis. Flexible couplings can handle axial misalignment through specific designs that allow limited axial movement. For instance, some couplings use slotted holes or a floating member that permits axial displacement while maintaining the connection between the shafts.
By providing the capability to handle angular, parallel, and axial misalignment, flexible couplings offer several advantages for power transmission systems:
- They help to prevent premature wear and damage to the connected equipment, reducing maintenance and replacement costs.
- They minimize vibration and shock loads, enhancing the overall smoothness and reliability of the machinery.
- They reduce the risk of equipment failure due to misalignment-induced stresses, improving the system’s operational life.
- They allow for easier installation and alignment adjustments, saving time and effort during setup and maintenance.
Overall, flexible couplings play a crucial role in handling misalignment and ensuring efficient power transmission in various industrial applications.
Bolehkah gandingan fleksibel digunakan dalam persekitaran yang menghakis atau keras?
Ya, gandingan fleksibel boleh direka bentuk dan dipilih untuk digunakan dalam persekitaran yang menghakis atau keras. Pemilihan bahan dan salutan memainkan peranan penting dalam memastikan ketahanan dan prestasi gandingan dalam keadaan yang mencabar.
Bahan Tahan Kakisan:
Dalam persekitaran yang menghakis, adalah penting untuk menggunakan bahan yang boleh menahan serangan kimia dan pengoksidaan. Keluli tahan karat, khususnya gred seperti 316 atau 17-4 PH, biasanya dipilih untuk gandingan fleksibel dalam situasi sedemikian. Keluli tahan karat menawarkan rintangan kakisan yang sangat baik, menjadikannya sesuai untuk aplikasi di mana gandingan mungkin bersentuhan dengan bahan menghakis atau kelembapan.
Salutan Khas:
Bagi persekitaran yang keras tertentu, pengeluar gandingan mungkin menggunakan salutan khas untuk meningkatkan ketahanan kakisan gandingan. Contoh salutan termasuk salutan zink, salutan nikel atau salutan epoksi. Salutan ini memberikan lapisan perlindungan tambahan terhadap agen menghakis dan membantu memanjangkan jangka hayat gandingan.
Reka Bentuk Termeterai:
Dalam persekitaran di mana gandingan terdedah kepada bahan cemar seperti habuk, kotoran atau kelembapan, reka bentuk tertutup adalah lebih diutamakan. Gandingan fleksibel tertutup menghalang bahan-bahan ini daripada memasuki komponen dalaman gandingan, sekali gus mengurangkan risiko kakisan dan haus. Reka bentuk tertutup juga membantu mengekalkan prestasi gandingan dari semasa ke semasa dalam keadaan yang mencabar.
Aplikasi Suhu Tinggi:
Bagi persekitaran yang keras dengan suhu tinggi, gandingan fleksibel yang diperbuat daripada bahan tahan suhu tinggi, seperti keluli tahan karat tahan haba tertentu atau superaloi, boleh digunakan. Bahan-bahan ini mengekalkan sifat mekanikal dan rintangan kakisannya walaupun pada suhu tinggi.
Rintangan Kimia:
Bagi aplikasi di mana gandingan mungkin menghadapi bahan kimia atau pelarut, adalah penting untuk memilih bahan gandingan yang tahan kimia. Ini menghalang degradasi dan memastikan integriti gandingan dalam persekitaran sedemikian.
Reka Bentuk Khusus:
Dalam sesetengah kes, di mana persekitarannya sangat keras atau unik, gandingan fleksibel yang direka khas mungkin diperlukan. Merekayasa gandingan untuk memenuhi permintaan khusus persekitaran memastikan prestasi dan kebolehpercayaan yang optimum.
Rundingan dengan Pengilang:
Apabila mempertimbangkan gandingan fleksibel untuk persekitaran yang menghakis atau keras, adalah dinasihatkan untuk berunding dengan pengeluar gandingan atau pakar kejuruteraan. Mereka boleh memberikan pandangan berharga dan mengesyorkan bahan, salutan dan reka bentuk yang sesuai berdasarkan keadaan operasi tertentu.
Ringkasan:
Gandingan fleksibel sememangnya boleh digunakan dalam persekitaran yang menghakis atau keras, dengan syarat bahan, salutan dan reka bentuk yang sesuai dipilih. Keluli tahan karat, reka bentuk tertutup dan salutan khas adalah antara penyelesaian yang meningkatkan rintangan dan prestasi kakisan gandingan. Adalah penting untuk mempertimbangkan keperluan persekitaran dan aplikasi tertentu apabila memilih gandingan fleksibel untuk memastikan fungsi dan ketahanan yang optimum dalam keadaan yang mencabar.
How do you select the appropriate flexible coupling for a specific application?
Choosing the right flexible coupling for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and longevity. Here are the key steps to select the appropriate flexible coupling:
- Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, misalignment conditions, operating environment (e.g., temperature, humidity, and presence of corrosive substances), and space limitations.
- Torque Capacity: Determine the maximum torque that the coupling needs to transmit. Choose a flexible coupling with a torque rating that exceeds the application’s requirements to ensure a safety margin and prevent premature failure.
- Pampasan Salah Jajaran: Consider the type and magnitude of misalignment that the coupling needs to accommodate. Different coupling designs offer varying degrees of misalignment compensation. Select a coupling that can handle the expected misalignment in the system.
- Redaman Getaran: If the application involves significant vibrations, choose a flexible coupling with good damping properties to reduce vibration transmission to connected equipment and improve system stability.
- Environmental Factors: Take into account the environmental conditions in which the coupling will operate. For harsh environments, consider couplings made from corrosion-resistant materials.
- Torsional Stiffness: Depending on the application’s requirements, decide on the desired torsional stiffness of the coupling. Some applications may require high torsional stiffness for precise motion control, while others may benefit from a more flexible coupling for shock absorption.
- Cost and Life-Cycle Considerations: Evaluate the overall cost-effectiveness of the coupling over its expected life cycle. Consider factors such as initial cost, maintenance requirements, and potential downtime costs associated with coupling replacement.
- Manufacturer Recommendations: Consult coupling manufacturers and their technical specifications to ensure the selected coupling is suitable for the intended application.
- Installation and Maintenance: Ensure that the selected flexible coupling is compatible with the equipment and shaft sizes. Follow the manufacturer’s installation guidelines and recommended maintenance practices to maximize the coupling’s performance and longevity.
By following these steps and carefully evaluating the application’s requirements, you can select the most appropriate flexible coupling for your specific needs. The right coupling choice will lead to improved system performance, reduced wear on equipment, and enhanced overall reliability in various mechanical systems and rotating machinery.
editor by CX 2024-01-23
