製品説明
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| 原産地： | Jangsu,China |
| タイプ： | 粉末冶金焼結 |
| スペアパーツの種類: | 粉末冶金部品 |
| 機械試験報告書： | 提供された |
| 材料： | Iron,stainless,steel,copper |
| 主なセールスポイント： | 品質保証 |
| 金型タイプ： | タングステン鋼 |
| 材料規格: | MPIF 35,DIN 3571,JIS Z 2550 |
| 応用： | Small home appliances,Lockset,Electric tool, automobile, |
| ブランド名： | OEMサービス |
| メッキ： | カスタマイズされた |
| アフターサービス： | オンラインサポート |
| 処理： | Powder Metallurgr,CNC Machining |
| 粉末冶金: | High frequency quenching, oil immersion |
| 品質管理: | 100%検査 |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. 高精度
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
よくある質問
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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| アフターサービス： | Online |
|---|---|
| Warranty: | 1 Year |
| Condition: | New |
| 認証： | ISO9001, IATF16949 |
| Standard: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
| カスタマイズ： | カスタマイズされた |
| カスタマイズ: |
利用可能
| カスタマイズされたリクエスト |
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Can flexible couplings be used in both horizontal and vertical shaft arrangements?
Yes, flexible couplings can be used in both horizontal and vertical shaft arrangements. The design of flexible couplings allows them to accommodate misalignment and compensate for angular, parallel, and axial displacements between the shafts, making them suitable for various shaft orientations.
Horizontal Shaft Arrangements:
In horizontal shaft arrangements, where the shafts are parallel to the ground or horizontal plane, flexible couplings are commonly used to connect two rotating shafts. These couplings help transmit torque from one shaft to another while accommodating any misalignment that may occur during operation. Horizontal shaft arrangements are common in applications such as pumps, compressors, conveyors, and industrial machinery.
Vertical Shaft Arrangements:
In vertical shaft arrangements, where the shafts are perpendicular to the ground or vertical plane, flexible couplings are also applicable. Vertical shafts often require couplings that can handle the additional weight and forces resulting from gravity. Flexible couplings designed for vertical applications can support the weight of the rotating equipment while allowing for some axial movement to accommodate thermal expansion or other displacements. Vertical shaft arrangements are commonly found in applications such as pumps, gearboxes, turbines, and some marine propulsion systems.
Considerations for Vertical Shaft Arrangements:
When using flexible couplings in vertical shaft arrangements, there are a few additional considerations to keep in mind:
- Thrust Load: Vertical shafts can generate thrust loads, especially in upward or downward direction. The flexible coupling should be selected based on its capacity to handle both radial and axial loads to accommodate these forces.
- Lubrication: Some vertical couplings may require additional lubrication to ensure smooth operation and reduce wear, particularly if they are exposed to high axial loads or extended vertical shafts.
- Support and Bearing: Proper support and bearing arrangements for the vertical shaft are essential to prevent excessive shaft deflection and ensure the flexible coupling functions correctly.
Overall, flexible couplings are versatile and adaptable to various shaft orientations, providing efficient power transmission and misalignment compensation. Whether in horizontal or vertical arrangements, using the appropriate flexible coupling design and considering the specific application requirements will help ensure reliable and efficient operation.
特定のシステムに適したフレキシブルカップリングを選ぶ際に考慮すべき要素は何ですか？
特定のシステムに適したフレキシブルカップリングを選択するには、いくつかの要素を慎重に検討する必要があります。考慮すべき主な要素は以下のとおりです。
- 1. ミスアライメント要件： システムで想定されるミスアライメントの種類と大きさを評価してください。カップリングは、角度ミスアライメント、平行ミスアライメント、軸方向ミスアライメントなど、特定の種類のミスアライメントに対応できるように設計されています。早期の摩耗や故障を防ぐため、想定されるミスアライメントに対応できるカップリングを選択してください。
- 2. トルク容量： カップリングが軸間で必要な動力を伝達できるように、必要なトルク容量を決定してください。システムが受ける可能性のある連続トルク負荷とピークトルク負荷の両方を考慮してください。
- 3. 動作速度： システムの回転速度を考慮してください。高速用途では、追加の遠心力とバランス要件に対応できるカップリングが必要になる場合があります。
- 4. 温度範囲： システムの動作温度範囲を考慮してください。機械的特性を損なうことなく、想定される温度に耐えられるカップリング材を選択してください。
- 5．環境と条件： カップリングが使用される環境条件（湿気、化学物質、粉塵、腐食性物質への曝露など）を評価してください。使用環境に適したカップリング材料を選択してください。
- 6. スペースの制約: カップリングの設置場所となるスペースを確認してください。一部のカップリングはコンパクトな設計で、限られたスペースでの設置に適しています。
- 7. 設置とメンテナンス： 設置とメンテナンスの容易さを考慮してください。継手によっては、メンテナンスに特殊工具や分解が必要な場合がありますが、一方で、迅速かつ簡単に設置できるものもあります。
- 8. ねじり剛性： カップリングのねじり剛性を評価してください。柔軟性と剛性のバランスは、ミスアライメントに対応しつつ、過剰なねじり振動を防ぐために不可欠です。
- 9. 衝撃および振動の減衰： 高い衝撃荷重や振動が発生する用途では、過剰な力からシステムを保護するために、優れた減衰特性を持つカップリングを選択してください。
- 10．費用と予算： カップリングの費用をシステム全体の予算と比較してください。メンテナンス費用や交換費用など、長期的なコストへの影響も考慮してください。
最終的に、フレキシブルカップリングの選択は、システムの具体的な要件と動作条件に合致している必要があります。カップリングメーカーやエンジニアリング専門家に相談することで、システムの性能、信頼性、効率性を向上させる最適なカップリングを選択するための貴重な知見を得ることができます。
Can you explain the different types of flexible coupling designs available?
There are several types of flexible coupling designs available, each with its unique construction and characteristics. These designs are tailored to meet specific application requirements and address different types of misalignment and torque transmission needs. Here are some of the most common types of flexible couplings:
- ジョーカップリング： Jaw couplings consist of two hubs with curved jaws and an elastomer spider placed between them. The spider acts as a flexible element and can compensate for angular and parallel misalignment. Jaw couplings are widely used in various industrial applications due to their simple design and effectiveness in handling misalignment and vibration damping.
- ディスクカップリング： Disc couplings use thin metallic discs with a series of alternating slits and flanges to connect the shafts. The disc coupling design allows for excellent misalignment compensation, including angular, parallel, and axial misalignment. Disc couplings are known for their high torsional stiffness and precise torque transmission capabilities.
- ギアカップリング： Gear couplings consist of toothed hubs connected by an external sleeve with gear teeth. They are well-suited for applications with high torque and moderate misalignment. Gear couplings offer good misalignment compensation and high torque capacity, making them popular in heavy-duty industrial applications.
- ビームカップリング： Beam couplings use a single piece of flexible material, often a metal beam, to connect the shafts. The material’s flexibility allows for angular and axial misalignment compensation. Beam couplings are compact, lightweight, and provide low inertia, making them suitable for applications with high-speed requirements.
- ベローズカップリング： Bellows couplings consist of a bellows-like flexible structure that connects the two hubs. They can compensate for angular, parallel, and axial misalignment. Bellows couplings are known for their high torsional stiffness and ability to maintain constant velocity transmission.
- オールドハム連結器： Oldham couplings use three discs, with the middle one having a perpendicular slot. This design allows for angular misalignment compensation while transmitting torque between the hubs. Oldham couplings are often used when electrical isolation between shafts is required.
Each flexible coupling design has its strengths and limitations, and the choice depends on factors such as the application’s torque requirements, misalignment conditions, operating environment, and speed. Proper selection of the coupling type ensures optimal performance, efficiency, and reliability in various mechanical systems and rotating machinery.
editor by CX 2024-04-09
