製品説明
SC Transmission FCL Flange Flexible Coupling
製品説明
CHARACTERISTICS
FCL Coupling Flange Coupling has simple construction that makes it:
Easy to assemble and disassemble, easy parts replacement.
It is able to transmits power smoothly even under vibration and shock due to its ability to absorb shock and load vibration.
It is also able to transmit power under parallel and angular misalignment, and end-floating.
Smooth running.
Permit reverse revolution.
Full range available from Size 90 to 630
アプリケーション
SC Transmission flange flexible coupling has a wide range of applications: pump, blower, compressor, conveyor, crane & hoist, cement mixer, tractor, rolling mill, metal processing machine, spinning and weaving machinery etc.
製品パラメータ
| サイズ | D | D1 | d1 | L | C | n-M | kg | |||
| r/min | ||||||||||
| N.m | ||||||||||
| FCL90 | 4 | 4000 | 90 | 35.5 | 11 | 28 | 3 | 4-M8 | 1.7 | |
| FCL100 | 10 | 4000 | 100 | 40 | 11 | 35.5 | 3 | 4-M10 | 2.3 | |
| FCL112 | 16 | 4000 | 112 | 45 | 13 | 40 | 3 | 4-M10 | 2.8 | |
| FCL125 | 25 | 4000 | 125 | 65 | 50 | 13 | 45 | 3 | 4-M12 | 4 |
| FCL140 | 50 | 4000 | 140 | 71 | 63 | 13 | 50 | 3 | 6-M12 | 5.4 |
| FCL160 | 110 | 4000 | 160 | 80 | 15 | 56 | 3 | 8-M12 | 8 | |
| FCL180 | 157 | 3500 | 180 | 90 | 15 | 63 | 3 | 8-M12 | 10.5 | |
| FCL200 | 245 | 3200 | 200 | 100 | 21 | 71 | 4 | 8-M20 | 16.2 | |
| FCL224 | 392 | 2850 | 224 | 112 | 21 | 80 | 4 | 8-M20 | 21.3 | |
| FCL250 | 618 | 2550 | 250 | 125 | 25 | 90 | 4 | 8-M24 | 31.6 | |
| FCL280 | 980 | 2300 | 280 | 140 | 34 | 100 | 4 | 8-M24 | 44 | |
| FCL315 | 1568 | 2050 | 315 | 160 | 41 | 112 | 4 | 10-M24 | 57.7 | |
| FCL355 | 2450 | 1800 | 355 | 180 | 60 | 125 | 5 | 8-M30 | 89.5 | |
| FCL400 | 3920 | 1600 | 400 | 200 | 60 | 125 | 5 | 10-M30 | 113 | |
| FCL450 | 6174 | 1400 | 450 | 224 | 65 | 140 | 5 | 12-M30 | 145 | |
| FCL560 | 9800 | 1150 | 560 | 250 | 85 | 160 | 5 | 14-M30 | 229 | |
| FCL630 | 15680 | 1000 | 630 | 280 | 95 | 180 | 5 | 18-M30 | 296 | |
会社概要
よくある質問
Shipping
/* 2571 年 1 月 22 日 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 11-95 |
| 構造： | Flexible |
| 材料： | Cast Iron |
| Type: | FCL Coupling |
| Transport Package: | Plywood Case |
| サンプル： |
US$ 10/Piece
1個（最小注文数） | |
|---|
| カスタマイズ: |
利用可能
| カスタマイズされたリクエスト |
|---|
Are there any safety considerations when using flexible couplings in rotating machinery?
Yes, there are several safety considerations to keep in mind when using flexible couplings in rotating machinery. While flexible couplings offer numerous benefits in terms of misalignment compensation, vibration isolation, and shock absorption, improper use or maintenance can lead to safety hazards. Here are some important safety considerations:
- Proper Installation: Ensure that the flexible coupling is installed correctly and securely following the manufacturer’s guidelines. Improper installation can lead to coupling failure, unexpected disconnection, or ejection of coupling components, which may result in equipment damage or injury to personnel.
- Alignment: Proper shaft alignment is essential for the reliable and safe operation of flexible couplings. Misaligned shafts can cause excessive stress on the coupling and connected components, leading to premature wear and possible failure. Regularly check and maintain proper shaft alignment to prevent safety risks.
- Operating Conditions: Consider the environmental and operating conditions of the machinery when selecting a flexible coupling. Some couplings are designed for specific temperature ranges, hazardous environments, or corrosive atmospheres. Using a coupling that is not suitable for the operating conditions can compromise safety and performance.
- Torque and Speed Limits: Always operate the flexible coupling within its specified torque and speed limits. Exceeding these limits can cause coupling failure, leading to unexpected downtime, equipment damage, and potential safety hazards.
- Maintenance: Regularly inspect and maintain the flexible coupling to ensure its continued safe operation. Check for signs of wear, damage, or corrosion, and promptly replace any worn or damaged components with genuine parts from the manufacturer.
- Emergency Stop Mechanism: In applications where safety is critical, consider implementing an emergency stop mechanism to quickly halt machinery operation in case of coupling failure or other emergencies.
- Personal Protective Equipment (PPE): When working with rotating machinery or during maintenance tasks involving couplings, personnel should wear appropriate PPE, such as gloves, eye protection, and clothing that can resist entanglement hazards.
- Training and Awareness: Ensure that personnel working with the machinery understand the potential hazards associated with flexible couplings and receive proper training on safe handling, installation, and maintenance procedures.
By adhering to these safety considerations, operators and maintenance personnel can mitigate potential risks and ensure the safe and reliable operation of rotating machinery with flexible couplings. Additionally, it is essential to comply with relevant safety standards and regulations specific to the industry and application to ensure a safe working environment.
フレキシブルカップリングは、機械システムの騒音と振動レベルにどのような影響を与えるのでしょうか？
フレキシブルカップリングは、機械システムの騒音と振動レベルを制御する上で重要な役割を果たします。システム全体の動作の滑らかさと静粛性に大きな影響を与え、性能向上と接続部品の摩耗低減に貢献します。
騒音低減：
フレキシブルカップリングは、振動を減衰させる固有の能力により、機械システムの騒音を低減するのに役立ちます。回転機械のシャフトが完全に一直線に並んでいない場合、システム全体に振動が伝わり、騒音が発生する可能性があります。カップリングの弾性体またはフレキシブルな要素は振動減衰器として機能し、これらの振動を吸収および散逸させます。その結果、システム内の騒音レベルが低減され、より静かな動作環境が実現します。
振動減衰：
機械システムの振動は、ベアリング、シール、ギアなどの重要部品の摩耗を増大させる可能性があります。また、過度の振動は共振を引き起こし、時間の経過とともにシステムに損傷を与えることもあります。フレキシブルカップリングは、駆動軸と被駆動軸の間の緩衝材として機能することで、振動を効果的に減衰させることができます。フレキシブル要素が衝撃や振動を吸収し、システムの他の部分への伝播を防ぎます。この振動減衰機能は、騒音を低減するだけでなく、潜在的な機械的故障からシステムを保護し、機器の寿命を延ばします。
アライメント補正：
回転機械において、軸のずれは振動や騒音の一般的な原因となります。フレキシブルカップリングは、角度方向と平行方向の両方のずれを効果的に補正します。ずれを吸収することで、カップリングは軸にかかる力を軽減し、振動や騒音の発生を最小限に抑えます。フレキシブルカップリングを用いた適切なアライメントにより、システムはスムーズかつ静かに動作します。
機器の信頼性への影響：
騒音と振動レベルを低減することは、接続機器の信頼性向上にプラスの効果をもたらします。振動が低減すれば、ベアリングやその他の回転部品にかかる負荷が軽減され、部品寿命の延長とメンテナンス頻度の低減につながります。また、静かな動作環境は、研究室や精密製造プロセスなど、過剰な騒音が繊細な作業や測定を妨げる可能性がある特定の用途において不可欠です。
アプリケーション:
フレキシブルカップリングは、製造業、発電業、マテリアルハンドリング、自動車、航空宇宙、ロボット工学など、幅広い産業分野で活用されています。特に、ポンプ、コンプレッサー、ファン、コンベア、その他の回転機械など、騒音や振動の制御がスムーズで信頼性の高い運転に不可欠な用途で広く使用されています。
まとめ：
フレキシブルカップリングは、騒音を低減し振動を減衰させる能力を持つため、機械システムにおいて不可欠な構成要素です。位置ずれを補正し、振動減衰特性を提供することで、フレキシブルカップリングはシステム全体の性能を向上させ、騒音レベルを低減し、接続機器を過度の摩耗や機械的故障から保護します。用途に応じた適切なフレキシブルカップリングを選択することは、機械システムの騒音低減と振動制御に大きな影響を与えます。
Are there any limitations or disadvantages of using flexible couplings?
While flexible couplings offer numerous advantages, they do come with some limitations and disadvantages that should be considered when selecting them for specific applications. Here are some of the common limitations and disadvantages of using flexible couplings:
- Torsional Stiffness: Flexible couplings provide some level of torsional flexibility, which is advantageous in many applications. However, in systems that require high precision and minimal angular deflection, the inherent flexibility of the coupling may not be suitable. In such cases, a rigid coupling may be more appropriate.
- Limitation in High-Torque Applications: While some flexible couplings can handle moderate to high torque levels, they may not be as well-suited for extremely high-torque applications. In such cases, specialized couplings, such as gear couplings, may be required to handle the high torque demands.
- Temperature Limitations: The performance of certain flexible coupling materials, especially elastomers and plastics, may be affected by extreme temperature conditions. High temperatures can lead to premature wear and reduced lifespan of the coupling, while low temperatures may result in reduced flexibility and potential brittleness.
- Chemical Compatibility: Certain flexible coupling materials may not be compatible with certain chemicals or substances present in the application’s environment. Exposure to chemicals can cause degradation or corrosion of the coupling material, affecting its performance and lifespan.
- Installation and Alignment: Flexible couplings require proper installation and alignment to function effectively. If not installed correctly, misalignment issues may persist, leading to premature wear and reduced performance. Aligning the shafts accurately can be time-consuming and may require specialized equipment and expertise.
- Cost: In some cases, flexible couplings may be more expensive than rigid couplings due to their more complex design and use of specialized materials. However, the cost difference is often justified by the benefits they offer in terms of misalignment compensation and vibration damping.
- Service Life: The service life of a flexible coupling can vary depending on the application’s conditions and the quality of the coupling. Regular maintenance and timely replacement of worn or damaged parts are essential to ensure the coupling’s longevity and prevent unexpected failures.
Despite these limitations, flexible couplings remain highly valuable components in a wide range of applications, providing efficient torque transmission and compensating for misalignment. Proper selection, installation, and maintenance can help mitigate many of the disadvantages associated with flexible couplings, ensuring their reliable and long-lasting performance in various mechanical systems.
editor by CX 2024-05-08
